A cable harness, also known as a wire harness, wiring harness, cable assembly, wiring assembly or wiring loom, is an assembly of electrical cables or wires which transmit signals or electrical power. Think of it as if a bunch of highways were guiding electricity safely from one location to another. These wires are insulated with rubber or plastic casings and this prevents them from getting damaged or knotted. There, in factories like GEN, cable harnesses are created with an almost obsessive attention to detail so machines and cars function as they should — not with glitches that can sap efficiency or cause the systems to fail. Bad cable harnesses, the cables used to transfer power and communications, can break machines or make them cease working because electricity isn’t able to flow correctly. Each wire in a harness has its own task, and by working together they make it easier, and safer, for electricity to flow.
It is not easy to select the right cable harness when you buy in large quantities. First, you have to consider where the harness is going to be worn. If it is for large machines, the wires must likewise be very strong and safe. GEN specializes in harnesses that can withstand hard jobs without snapping. Also, the type of wires matters. Some wires have more power, others have signals. You seeking thin wires that correspond to your case. Another is the size and shape. At other times, the harness has to cram into tiny spaces and therefore be flexible and not too voluminous. GEN always ensure that their harnesses fit nicely in a variety of machines. Then take stock of the quality of materials. A cheap plastic can crack, or do things like melting. GEN uses great materials so the hardware endures long use, even in hot or wet environments. When purchasing wholesale, inquire about the company’s experience as well. GEN has been in the practice of making cable harnesses for so many years — and they know how wrong things will turn out when mistakes are committed. And last, consider how easy the harness is to install. Some are constructed for workers to fasten and connect without a headache. This saves time and money. GEN’s harnesses are accompanied with easy-to-follow instructions and designed for quick installation. If you make the wrong choice, you could end up with harnesses that wear out prematurely or don’t operate as they’re supposed to. That’s why it’s a good idea to choose reliable suppliers like GEN who specialize in quality and perfectly fit your requirements.
Putting together a cable harness is supposed to be simple however it's more difficult than you think. One such challenge is wires that get mixed up or connected in the wrong way. It’s what makes machines break or sparks fly. At GEN, we double check wiring diagrams all the time and label wires clearly to avoid this mistake. Another problem is that the wires are not secured snugly. Those loose wires can jiggle and break or short circuit. That’s why we rely on the strong ties and good covers to keep everything in place. The occasional screw-up does sneak through, after all. If a wire has its skin cut or is crushed, it might not function properly. Our team at GEN examines each wire meticulously and employs mechanisms that safeguard them during their tasks. Also, bad connectors cause problems. If the connectors fit poorly, or are cheaply made, the electrical flow stops or becomes weak. We use only Amass Connectors that fit perfect and we test them! Overheating is another trouble spot. A harness that carries too much current through too little space may overheat and melt. GEN has roomy designed harnesses and very well heat resistant material is used. Finally, if the assembly is rushed, mistakes are made. We boxing people have learned at GEN to take time with the work and do as we are directed. Mistakes occur when people are in a rush or forgo checks. Correcting things later takes more time and money. All this attention makes for harnesses that function safely and last a long time. Understanding these common problems can save you from headaches and having to take it into a repair shop with your hardware running wild.
When you are in the need for cable harnesses and they need to work strong,everywhere, then it is very important to choose the right ones. A harness is a bundle, and in this case it's a bundle of wires that are bound together to keep them organized and protected. In tough conditions, such as hot, cold, wet or dusty places, cable harnesses should be robust and well-made enough to last a long time. We at GEN ensure those hard conditions won't be a problem for your cable harnesses – because we understand how crucial functioning machinery and tools are.
The wires, and the outer casing for that matter, both have to be strong first of all. Good metals like copper should be used for wires inside the harness because copper conducts electricity effectively and is less likely to break. The sheath should isolate the wires from water, dust and chemicals. GEN employs specific types of plastic or rubber that do not shatter or melt, whatever the extremes are (very hot, very cold…). This ensures we don't have any exposed wires inside. Additionally, GEN also manufactures Metal Components that help reinforce the harness structure and improve durability.
Second, the method of tying wires together affects things a great deal. If the wires wiggle around in the harness too much, it can cause them to break. GEN has n analog by cable harness, very carefully wrapped together to keep wires in the position. We also take extra precautions such as tapes and tubes that serve as protection to prevent the wires from rubbing on sharp or rough parts which might create breaks.
When many cable harnesses are needed to be purchased at one time by a company it is very critical that to ensure all of them are good quality. Even if just a few of the harnesses are weak, or have failed completely no thanks to rodents or other pests, they can lead to big problems in machines or products. GEN works diligently to ensure every cable harness we manufacture is durable and functions properly, regardless of order size. Here’s how we ensure quality stays high in big orders.
2F, Building C, No. 2, Zaohekeng Industrial Zone, Jisha, Nanwan Street, Longgang District, Shenzhen, Guangdong, China
Copyright © Shenzhen Green Power Technology Co., Ltd. All Rights Reserved
EN
